Definisi dan jenis film pemanas listrik
The gist of this lecture: Electric heating film is a sub-category in the electric heating product system, and it is a new type of electric heating product. There is no unified definition and classification of electric heating film at present. The author has written a definition of electric heating film and divided electric heating film into four types according to the material of the heating body. This lecture focuses on the definition and classification of electric heating films involved in the standard discussion draft of the Ministry of Housing and Urban-Rural Development's "Low-temperature Radiation Electric Heating Film", and mainly expounds the definition and classification of electric heating films. The heating materials of four types of electric heating film, such as carbon fiber and polymer", and the corresponding production and processing technology of electric heating film are introduced.
1. Definition of electric heating film
Electric heating film is an electric heating element that directly converts electric energy into heat energy. Like electric heating pipes, electric heating rods, electric heating plates, electric heaters, rice cookers, induction cookers, etc., it is an integral part of a huge family of electric heating products. But the difference is that the electric heating film is still a relatively new product category in China, the application history is only about ten years, and the application field is far less extensive than other electric heating products, so people's knowledge and understanding of the electric heating film have not reached degree of popularity.
Electric heating film, English name "hot film" or "electrothermal film", Japanese name "plane heating body". It is difficult to find the exact definition of electric heating film in textbooks and dictionaries at home and abroad. In the past few years, the definition of electric heating film in China was mostly based on the promotional materials of electric heating film manufacturers, mainly carbon-based printing ink electric heating film, such as: "Electric heating film" The film is a translucent polyester film that can generate heat after being energized. It is made of conductive special ink, metal current-carrying strips, and hot-pressed between insulating polyester films." The name in the project initiation report of the construction industry standard is also "Low Temperature Radiation Polyester Electric Heating Film", which obviously also refers to the carbon-based printing ink electric heating film, which was later changed to "Low Temperature Radiation Electric Heating Film". In recent years, with the technological progress and large-scale production and market application of various types of electric heating films, people have the opportunity to gradually understand and understand various types of electric heating films. one of the issues discussed.
2. Classification of electric heating film
According to incomplete statistics, there are more than a dozen products called electric heating film on the market at present, and there are more than 20 types of electric heating film products in addition to similar products with electric heating film structure and other names. In the 10th issue of "Heating and Refrigeration" in 2006, the author proposed for the first time in China to classify the electric heating film according to the material of the heating element, and divided the electric heating film into "printing ink type, carbon fiber type, metal wire (sheet) type, conductive polymer type. "Material type" and other four types are hereinafter referred to as quartiles). In the "Low Temperature Radiation Electric Heating Film" standard consultation draft, the electric heating film is divided into two categories: metal-based and non-metallic-based (hereinafter referred to as the two-point method), and the non-metal-based electric heating film is subdivided into carbon fiber, carbon-based ink and polymer. Three types.
Tidak ada perbedaan penting antara kedua-metode titik dan metode-empat titik dari film pemanas listrik, tetapi film pemanas listrik berbasis non-logam-adalah dianggap sebagai tingkat pertama, dan tiga jenis film pemanas listrik lainnya kecuali dasar logam dianggap sebagai tingkat sekundernya, yaitu tingkat kedua. Tidak ada kesalahan dalam hubungan logis, tetapi dikotomi menekankan bahan logam dan melemahkan status bahan lain, sedangkan kemajuan teknologi bahan baru, termasuk bahan elektrotermal, sangat cepat. Dengan cara ini, elektrotermal berbasis non-logam-di masa depan Jenis membran sekunder akan terus meningkat, dan tidak mungkin bahwa membran elektrotermal berbasis logam-akan direklasifikasi untuk waktu yang cukup lama. periode waktu, yang akan membentuk dua kategori
The serious imbalance of members of the electric heating film family, that is, the non-metal-based electric heating film has a huge family and has even reached the third and fourth levels, while the metal-based electric heating film still has only one member. Moreover, the dichotomy method refers to the classification of infrared radiant heaters by radiation matrix in the national standard "Experimental Methods for Infrared Radiant Heaters" (GB/T7287-2008). The classification of infrared radiant heaters is used for electric heating films, and the classification of infrared radiant heaters itself is also debatable. , for example: "Semiconductor heaters" in the type of non-metallic infrared heaters obviously include "ceramic, enamel, high silicon, zircon sand heaters", etc. "Mylar heater" may of course also be an encapsulated metal-based heat-generating material, that is, a "metal-based heater".
In addition to the above two-point method and four-point method, most of the electric heating film manufacturers name their products from different angles, and some define the electric heating film by covering the insulation material of the electric heating film, such as: polyimide electric heating film, silicon (rubber ) glue electric heating film, mica electric heating film, PET electric heating film; some are defined by the power density of the electric heating film, such as low temperature, medium temperature, high temperature electric heating film; some define the electric heating film by emphasizing the concept of radiant heat, such as: radiant electric heating film, far infrared Electric heating film; some emphasize the particle size of the heating body, such as: nano electric heating film, carbon nano electric heating film; there are also "ecological electric heating film", "electric heating film", which define electric heating from the environmental protection characteristics of electric heating film and the application method of floor heating. membrane. In the past two years, the relatively loud "silicon crystal, carbon crystal electric heating film" and the recently appeared "high (super) carbon crystal electric heating film", which have been commonly called in Shanghai, Sichuan, Chongqing, Wuhan and other places, etc., according to the author's investigation and After communicating with relevant manufacturers, it can be concluded that this type of electric heating film is a carbon fiber electric heating film.
Tabung Pemanas Inframerah Serat Karbon--Pengantar
Pengantar klasifikasi pemanas listrik
Definisi dan jenis film pemanas listrik
Prinsip struktural dan karakteristik pengering sabuk mesh
6-aturan langkah untuk penggunaan yang aman dari pemanas listrik tahan ledakan minyak berat
Akal sehat tabung pemanas listrik
Thermal film". The name of carbon crystal is unscientific.
The author believes that it is more scientific to classify and name the electric heating film with the heating material as the main body, because the heating material determines the characteristics of the electric heating film, and the definition of the electric heating film by the heating material can be used by people with certain science and engineering knowledge and other non-professionals. It is easier to understand and understand the basic characteristics of different types of electric heating films from the root, and it also avoids the attempts of manufacturers to achieve their own goals through vague concepts. Of course, just like the definition of the electric heating film, after the "Low Temperature Radiation Electric Heating Film" standard is approved, the manufacturer will naturally follow the classification of the electric heating film on the standard to name its own products.
Kebingungan klasifikasi film termal juga akan dibatasi sampai batas tertentu.
Berikut ini adalah karakteristik kinerja dasar dari empat jenis bahan pemanas film elektrotermal, teknologi produksi dan pemrosesan, dan film elektrotermal terkait yang muncul bersama dalam metode dikotomis dan metode empat-titik. Sebuah pengantar.
Carbon-based printing ink type electric heating film Heating material: graphite, metal powder, metal oxide
Proses produksi film pemanas listrik tinta cetak berbasis karbon-adalah membuat bahan pemanas-yang disebutkan di atas bersama-sama dengan pengisi lainnya menjadi tinta-seperti bubur, dan mencetaknya secara kuantitatif pada poliester film pra-diikat dengan arus logam-strip pembawa (sebagai elektroda) dengan proses sablon. , dan kemudian ditutup dengan film poliester untuk membentuk struktur isolasi, sehingga disebut juga film pemanas listrik tinta cetak. Kontrol daya dari jenis film pemanas listrik ini terutama diwujudkan melalui komposisi pasta, ketebalan dan jarak strip tinta.
Inti teknis dari film pemanas listrik tinta cetak berbasis karbon-adalah teknologi produksi dan pemrosesan pasta. Saat ini, ada banyak produsen pasta tinta berbasis karbon-dan lebih dari selusin produsen film pemanas listrik tinta cetak berbasis karbon-di Cina. Merek asing didominasi oleh Amerika Serikat dan Korea Selatan.
Metal heating film Heating material: pure metal or metal alloy material
Proses produksi film pemanas listrik berbasis-logam adalah pertama-tama membuat logam atau bahan paduan logam dari elemen pemanas menjadi foil logam, mengikatnya pada film poliester untuk membuat sirkuit resistansi, dan kemudian melapisinya dengan lapisan film poliester untuk membentuk struktur isolasi. Bahan pemanas listrik logam yang umum digunakan adalah tembaga, nikel, tembaga-nikel, besi-kromium-aluminium dan sebagainya. Logam yang berbeda dan bahan paduan logam memiliki resistivitas yang berbeda, yaitu konduktivitas listrik. Menurut ini, bahan pemanas logam yang berbeda dapat dipilih dan sirkuit resistansi yang berbeda dapat dirancang sesuai dengan tegangan kerja dan kebutuhan daya yang berbeda per satuan luas. Perbedaan bahan logam juga akan secara langsung mempengaruhi kinerja elemen pemanas (seperti kemampuan anti-oksidasi)
dan biaya.
Carbon fiber heating film Heating material: carbon fiber
Carbon fiber is made of raw material fiber with high carbon content (usually more than 90 percent ), placed in an inert gas, and subjected to thermal stable oxidation at 200-300 degree , carbonization and graphitization at 1000-2000 degree . According to different basic raw materials, carbon fibers can be divided into polyacrylonitrile (PAN)-based, pitch-based and viscose-based carbon fibers. Among them, PAN-based carbon fibers account for 90 percent of the world's carbon fiber production. At present, the world's carbon fiber technology is mainly mastered in Japan. , while the production processes of most other carbon fiber companies are still in the process of continuous improvement. The main carbon fiber raw materials used in the production of carbon fiber electric heating film in China
Diimpor dari perusahaan Jepang.
Carbon fiber has high temperature resistance, abrasion resistance, electrical conductivity, thermal conductivity and corrosion resistance. Carbon fiber can be combined with resin, metal, ceramics and other matrices to form a variety of composite materials, which are used in aerospace, automobile, oil drilling, sports and medical equipment and other fields.
Using the conductive properties of carbon fiber to make it into an electric heating material, it can be divided into two types: carbon fiber heating cable and carbon fiber heating film according to the structure of the heating body. Among them, carbon fiber electric heating film is divided into non-uniform linear carbon fiber electric heating film produced by textile process directly using carbon fiber filament (small tow or large tow) as warp or weft through textile process, and the carbon fiber filament is cut into Disturbed short fibers are mixed with pulp to form carbon fiber electric heating paper by papermaking process. Different power densities can be obtained by adjusting the carbon fiber ratio. According to the application and insulation grade requirements, the carbon fiber electric heating film is formed by covering with different insulating materials.
Polymer electric heating film Heating material: conductive polymer material.
Proses produksinya adalah pertama-tama mensintesis bahan komposit konduktif polimer fungsional menggunakan metode desain molekul yang berbeda, dan melapisi bahan polimer konduktif di atas secara seragam pada substrat elektroda pra-ditanam dengan penyemprotan atau proses pelapisan koma untuk membentuk film pemanas listrik telanjang . Film pemanas listrik polimer dibentuk dengan menutupi dengan bahan isolasi yang berbeda.
The polymer electric heatin
g film lahir di Jepang. Kepadatan daya dari film pemanas listrik polimer diwujudkan dengan menyesuaikan derajat polimerisasi bahan tubuh pemanas, jumlah dan proporsi kelompok kutub positif dan negatif, dan jumlah muatan bebas, daripada menambah atau mengurangi jumlah lapisan.
Although the types of electric heating films are different, they all contain three common parts, such as heating element, electrode and insulating layer. The difference is that the metal-based electric heating film and the carbon-based ink electric heating film are directly hot-pressed between the insulating polyester films, while the carbon fiber and polymer electric heating films are coated with the heating material on the substrate, and then covered with insulating materials.
Different types of electrothermal films have different electrothermal properties and application properties due to their different heating materials and different production and processing techniques, such as: the limit value of power density, the thermal stability and thermal uniformity of the heating element, and the resistance to heat. Oxidation and aging ability, power attenuation, cracking and swelling, etc., and these characteristics directly determine the most suitable application field of the product and the technological requirements for application and construction as a heating element material.